Page 34 - Mines and Minerals Reporter eMagazine - Volume October 2021
P. 34

TECHNOLOGY




                                                                                             min.  Although  the  curves
                                                                                             of roasted products at 7.5
                                                                                             and 10.0 min were nearly
                                                                                             the same, the M  value of
                                                                                                           S
                                                                                             products  at  7.5  min  was
                                                                                             slightly higher than  that
                                                                                             at 10.0 min. As the roast-
                                                                                             ing  time  was  prolonged,
                                                                                             the MS dropped down to
                                                                                             10.21 Am g  at 15.0 min.
                                                                                                     2 -1
                                                                                             Hence,  the  roasting  time
                                                                                             of 7.5 min and a tempera-
                                                                                             ture  of  800 C  were  the
                                                                                                       0
                                                                                             optimum  conditions  for
                                                                                             reduction, respectively.

                                                                                             The  relationships  of  mag-
                                                                                             netization and the biomass
             Fig. 5.a. X-ray diffraction patterns of refractory hematite mixed with straw-type biomass. (Different roasting times)  dose to the magnetic field
                                                                                             are illustrated in Fig. 4c. It
                                                                                             was clear that the biomass
            grad and recovery in magnetic concentrate are displayed in  showed  a  significant  enhancement  of  the  magnetization  of
            Fig. 3c. In the experimental temperature range, both the iron  the mixture, compared with the negligible magnetization of
            grade  and  recovery  increased  intensely  when  the  roasting  raw ore. The strength of the external magnetic field increased
            temperature increased from 450 to 800 C. However, at 800  with a synchronously increasing M  when the dose of biomass
                                              0
                                                                                            S
              C, the iron grade was significantly higher than that at 850  C  varied from 10 to 25 wt%. The M  values of both the 20 and
                                                             0
                                                                                            S
            and the recovery sharply dropped compared to that at 900 C.  25 wt% samples were 19.14 and 20.37 Am g  , revealing that
                                                            0
                                                                                                   2 _1
            A  reasonable  explanation  was  that  excessive  temperature  the biomass dose of 25 wt% generated more reducing CO and
            over-reduced the iron ore and formed Fe3O4-FeO-Fe. It was  H2 which could reduce the hematite more completely than a
            determined that the optimal grade of 71.07% and recovery of  dose of 20 wt%. However, from the perspective of magnetic
            94.17% were obtained at the roasting temperature of 800 C.  separation (Fig. 4b), the iron grade of concentrate in the 20
                                                           0
                                                                 wt% biomass dose sample was slightly higher than the grade
                  Magnetic properties and phase transformation   of 25% sample, and the corresponding grades of the 20 and
                                                                 25 wt% samples were 69.85% and 69.43%, respectively. Exces-
            The saturation magnetization (MS) of roasting products as a  sive biomass impurities were present in the magnetic separa-
            function of the magnetic field at room temperature is present-  tion process and led to the observed results. Accordingly, 20
            ed in Fig. 4.                                        wt% was the optimum dose because of its high iron grade and
                                                                 low residue in the roasting process.
            Fig. 4a and b present the relationships of roasting tempera-
            ture, and roasting time on the saturation magnetization of he-  A  phase  transformation  analysis  of  hematite  mixed  with
            matite mixed with biomass, respectively.             strawtype biomass was detected by X-ray diffraction analysis,
                                                                 and the XRD results are illustrated in Fig. 5a and b. Fig. 5a re-
            For the hematite mixed with 20 wt% biomass at a roasting  veals that the characteristic peak of magnetite (311) gradu-
            time of 7.5 min, as shown in Fig. 4a, as the temperature in-  ally strengthened and became prominent when the roasting
            creased from 600 to 800 C, the saturation magnetization in-  time was extended to 2.5 min. The peak of magnetite (440)
                                 0
            creased  intensely,  varying  from  13.62  to  35.05  Am2g 1.  The  emerged and rapidly sharpened at 2.5 min. However, the peak
            saturation magnetization dropped rapidly when the roasting  of hematite (104, 110, 116) decreased sharply because the
            experiments were performed at a higher temperature. It was  hematite was reduced by biomass to a greater degree over
            obvious that pyrolyzing straw-type biomass released more re-  5.0 min than at 2.5 min. The characteristic peak of hematite
            ducing gases, which over reduced the magnetite to the weakly  (104,  024)  gradually  diminished  and  finally  vanished  within
            magnetic minerals at the higher roasting temperatures. Fig.  7.5 min. In addition, the significant characteristic peaks that
            4b demonstrates that the saturation magnetization of roasted  remained after 7.5 min were due to magnetite; the hematite
            products conducted at 700 C and mixed with 20 wt% biomass  was completely reduced to magnetite. As shown in Fig. 5b, the
                                  0
            varied with different roasting times. The saturation magnetiza-  characteristic hematite peaks weakened intensely when the
            tion value dramatically increased with roasting time up to 7.5  temperature continuously increased to 600 C. Conspicuous
                                                                                                    0
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