Page 33 - Mines and Minerals Reporter eMagazine - Volume October 2021
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TECHNOLOGY




                                                                 flow rate of 1.0 mL/s released from reducing gases could be
                                                                 calculated on average at the optimal roasting time of 450 s.
                                                                 However, in light of the XRD pattern (Fig. 5a) and the mag-
                                                                 netization curves (Fig. 4b), little contribution of the reducing
                                                                 gases could be made in the remaining 350 s. Another notable
                                                                 peak emerged in the range of 0–82 s because of the minimal
                                                                 gas release. The preheating of the strawtype biomass and the
                                                                 activation of cellulose, its main component, were the reasons
                                                                 for this phenomenon and were also the inherent properties of
                                                                 straw in the fast pyrolysis process [50,51].

                                                                        Suspension magnetization roasting
                                                                             and magnetic separation

                                                                                Effect of roasting time

                                                                 The effect of roasting time on SMR was studied with the time
                                                                 varying between 2.5 and 15.0 min, the roasting temperature
                                                                 at 700 C and a biomass doge of 25%. The SMR results in terms
                                                                      0
                                                                 of iron grade and the recovery of concentrate are displayed in
                                                                 Fig. 3a. The iron grade and recovery increased with the exten-
                                                                 sion of roasting time, showing the transformation of the mag-
                                                                 netite phase. When the roasting time was 7.5 min, the grade
                                                                 and recovery of iron concentrate were 69.86% and 94.41%,
                                                                 respectively.  However,  when  the  roasting  time  increased
                                                                 from 7.5 to 15.0 min, the iron grade percentage decreased to
                                                                 69.23% with a slight increase in the recovery of concentrate.
                                                                 The decrease in iron grade indicated that overreduction oc-
                                                                 curred and magnetite was reduced to wustite during the SMR
                                                                 process. Hence the optimal roasting time was determined to
                                                                 be 7.5 min.

                                                                                Effect of biomass dose

                                                                 The effect of biomass dose on SMR was investigated within a
                                                                 range of 10.0 to 35.0 wt%, a roasting temperature of 700 C,
                                                                                                                0
                                                                 and a roasting time of 7.5 min. The effects of biomass dose on
                                                                 iron grade and recovery in magnetic concentrate are displayed
                                                                 in Fig. 3b. When the dose of biomass increased from 10 to 30
                                                                 wt%, the recovery of concentrate experienced a sharp rise.
                                                                 However, the recovery dropped slightly when the dose of bio-
                                                                 mass continued to increase. With increasing doses of biomass,
                                                                 the iron grade increased slightly and peaked at 20 wt%. A rea-
                                                                 sonable explanation for these observations is that excessive
                                                                 biomass could easily over reduce the magnetite. The optimal
                                                                 grade of 69.85% and recovery of 94.41% were determined at
                                                                 a biomass dose of 20 wt%.
              Fig. 4. Effects on saturation magnetization of roasted sample.
                                                                             Effect of roasting temperature

            were 168.96 and 172.63 mL, respectively. However, although  The effect of the suspension magnetization roasting tempera-
            both H2 and CO reached their peak volumes, the volume of H2  ture was investigated in the range of 450 to 900 C. The other
                                                                                                        0
            has a minor increase than that of CO and it can be estimated  conditions were as follows: a biomass dose of 20 wt% and a
            that the reducing gas flow ratio of H  to CO was nearly 1:1. A  roasting time of 7.5 min. The effects of biomass dose on iron
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