Page 6 - Mines and Minerals Reporter eMagazine - Volume October 2021
P. 6

DIGITALISATION




                                                                                  cal modelling. At present level of tech-
                                                                                  nology  available,  e-Maintenance  solu-
                                                                                  tions can carry out all the ordering of
                                                                                  the spareparts and manage work force
                                                                                  automatically  thereby  saving  a  lot  of
                                                                                  time. Use of e-maintenance tools in the
                                                                                  future  will  push  predictive  health  and
                                                                                  performance monitoring of machinery
                                                                                  into  prescriptive  maintenance  deci-
                                                                                  sions. Figure 4 is an example of today's
                                                                                  vibration  monitoring  for  maintenance
                                                                                  decision.

                                                                                        Web Services


                                                                                  Often the data measured by the devices
                                                                                  have to be stored in hardware specific
                                                                                  format.  However,  today's  system  aims
                                                                                  at  establishing  a  standardized  format
                                                                                  of datasets in order to make the inte-
                                                                                  gration  of  hardware  and  software  for
                                                                                  maintenance  more  straightforward.
                                                                                  Machinery  Information  Management
           VIBRATION MONITORING FOR MAINTENANCE                  Open System Alliance (MIMOSA) is developing  and encour-
           DECISION MAKING                                       aging  the  adaptation  of  an  open  information  standards  for
                                                                 different types of maintenance in manufacturing and facility
                     Predictive Health and                       environment. Open System Architecture of Condition Based
                   Performance Monitoring                        Maintenance  (OSA-CBM)  is  provided  by  MIMOSA  for  infor-
                                                                 mation  acquisition  processes  and  to  support  interpolation
                                                                 through different CBM components. To complement the in-
                                                                 formation standards MIMOSA also provides a standard Open
            In order to use the measured process and condition monitor-  System Architecture For Enterprise Application Integration(O-
            ing signals in an ideal way to support the diagnosis and prog-  SA-EAI)  to  deal  with  the  problems  of  integrating  dissimilar
            nosis phases of e- Maintenance, refined signal analysis should   application.  OSA-EAI  is  in  fact  a  large  database  enclosing
            be  used.  Recently,  the  processing  power  of  processors  has   hundreds of tables. MIMOSA scheme has covered subjects as-
            improved and some of the sensors already have processing   sociated to measurements, condition monitoring, diagnosis,
            ability providing information for maintenance analyses. How-  prognosis, and management of maintenance work order. Even
            ever, in the future when the data becomes obtainable from   though MIMOSAis well documented, it is not easy to start with
            the increasing number of sensors the signal analysis has to   such a database in a pragmatic way and it is very difficult to
            be automated so that it then supports programmed diagnosis   maintain such a large database. In addition, there are Seman-
            and prognosis. In the future there will be service providers for   tic web technologies that facilitates the interoperability of the
            the  machinery  diagnostic  and  prognosis.  More  sensors  and   information by giving meaning in a way that is acceptable by
            monitoring will provide data to up keep machines by actions   the computers, which further enables an easier application
            based on real time condition monitoring. It will be possible   integration. Ultimately, there is a need of adopting a common
            to better understand the degradation of machines and wear  data format to make the maintenance easier across the ser-
            of  components  of  the  machinery  through  the  automation  vice chain.
            of diagnosis. It is expected that in the future supplementa-
            ry process data will be available and appropriate simulation         Conclusion
            models  will  be  available  to  provide  added  information  to
            support diagnosis and prognosis. Due to the difficulty of di-
            agnosis and prognosis of rotating machinery, data mining and  When Indian  coal  mining  is going  to advance  to meet the
            classification, the techniques today do not provide sufficient  target of 1 Bte of coal production from difficult to mine coal
            support, but they are very useful in spare parts and resources  seams, large scale mechanization will be indispensable. The
            management. This is based on statistical decision than physi-  high capital investment will take place in procuring the select

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